Think piece

Digital Twins: The Simple Fix for AI’s Visual Risks

By Oliver Disney

Digital Twins AI image

Generative AI is reshaping marketing workflows helping teams bring ideas to life faster and more cost effectively. But speed doesn’t always mean safety, that’s why AI still isn’t trusted for final-pixel creative.

When it comes to brand visuals, packaging, product photography, campaign imagery, even small inaccuracies can undermine brand integrity - distorted logos, altered pack shapes, inconsistent colours - it doesn’t take much for a brand to start looking wrong.

That’s where digital twins come in. Far from adding complexity, they offer a practical fix to one of AI’s biggest limitations: the lack of structure.

 

Why Digital Twins Matter Now

Over the past year, major brands have started adopting digital twins as core components of their content pipelines. Unilever has already shown how combining digital twins with AI workflows can replace traditional product photography.

The results:

  • Cut imagery production costs by 50%
  • Halved content creation time
  • Maintained visual consistency across every region and channel

Crucially, this isn’t about replacing teams, it’s about freeing them to focus on ideas, not the logistics of production. This is a scalable solution that meets real-world pressures head-on: rising demand for content, shrinking budgets and the growing need for localised variations without losing control.

What Makes a Digital Twin Different to a 3D Model?

Most marketing teams have used 3D visuals at some point. But traditional 3D models though realistic are often static, locked into specific tools and not built for scale.

Digital twins are different.

They’re structured, dynamic representations of real products not just in how they look, but how they behave under light, in motion and across environments. Built using open standards like Pixar’s USD format, they work across all major platforms Unreal, Omniverse, Blender, Houdini and more.

More importantly, they are:

  • Physics-accurate - capturing real-world properties like plastic thickness, glass finish, label curvature and reflection.
  • Fully editable - swap languages, finishes or packaging variations without rebuilding or re-rendering.
  • Reusable and scalable - one twin can support infinite outputs across digital, print, social, retail and e-commerce.

And because they’re dynamic:

  • Need a local packaging variant? Just update the label.
  • Want to adjust colour schemes? Change the material properties instantly.
  • Looking for brand-safe visuals across campaigns? Render directly from the twin for guaranteed consistency.
Oliver Disney

In short: traditional 3D models are content. Digital twins are infrastructure.

Oliver Disney

Why AI Needs Digital Twins to Work at Scale

Generative AI is powerful but fundamentally probabilistic. It generates based on what it’s seen, not what’s physically true. That’s where errors creep in, distorted packaging, inaccurate materials, wrong proportions.

Digital twins anchor AI to an exact, approved version of a product - not an approximation. They add structure to the process, not a substitute for creative judgement. 

Teams still decide what to make, twins just make sure it’s right.

And that unlocks:

True-to-product accuracy

AI outputs based on twins stay faithful to shape, material and finish.

Seamless interoperability

Twins plug into existing pipelines, no need to switch tools.

Instant localisation

Change once, deploy everywhere.

Creative agility without risk

Experiment freely, with built-in brand control.

Used together, twins and AI offer speed and certainty, a rare combo in today’s fast-moving content world.

The Bigger Picture: AI Is Only as Good as What You Feed It

It’s easy to view AI as a magic box ready to replace photography, video, even design. But it’s only as good as its inputs.

And most of that input today is unstructured, inconsistent, or unverified. Digital twins fix that.

They provide clean, structured, high-fidelity brand inputs for AI to train and generate with. Twins provide both the training wheels and the fuel. With a growing twin library, brands can:

  • Train AI on approved, on-brand visuals
  • Reduce creative errors before they happen
  • Scale content creation with full confidence

Twins aren’t just tools they’re strategic infrastructure, linking product design, marketing and AI. As content scales, twins keep it accurate, consistent and useful.

Final Thought: AI Doesn’t Replace Brand Craft. It Needs It.

The future isn’t AI vs. brand control it’s AI supported by structure.

A beautifully built twin doesn’t replace creativity it protects it. It enables speed without chaos, experimentation without error, and automation without losing the craft, care and originality that the creative idea is built on.

Used together, twins and AI unlock a content pipeline that’s faster, more flexible, and fundamentally more reliable.

Digital twins allow you to build the right foundations so AI doesn’t just help you move faster, but in the right direction.

Authored by Oliver Disney Chief Growth Officer, Collective World